External Combustion Engine

Dive into the intricate world of external combustion engines as this comprehensive guide presents an explicit explanation of their mechanics, usage, and variations. You'll glean insights into the basic concept, key components, and working principle of these powerful machines. Learn about the essential differences between internal and external combustion engines, and how they compare in terms of design, functionality, and energy efficiency. Discover their diverse applications in both everyday life and industrial sectors, and explore the different types of external combustion engines for a well-rounded understanding. From environmental impact to case studies, this guide covers everything you need to cognize about external combustion engines.

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Contents
Table of contents

    What is an External Combustion Engine?

    An external combustion engine is a type of energy conversion device that operates by producing heat from an external source, as opposed to an internal combustion engine where the heat is generated from within the engine itself. This heat is then used to perform useful work.

    An external combustion engine is characterised by the heat source being separate from the working fluid.

    Basics of External Combustion Engines

    In the world of engineering, studying external combustion engines is vital as these engines play a significant role in many power generation systems. To start, the heat source is external to the engine, which is quite different from other, more traditional engine formats where fuel is burned inside the engine.

    The heat from the burning fuel is transferred to a fluid, such as water or air. This heated fluid then expands to do mechanical work. The fluid is then cooled and the cycle is repeated again. This is typically accomplished through a cyclic process.

    It is important to note that external combustion engines, despite their process, can also operate on a variety of fuels, similar to their internal combustion counterparts. They are even capable of running on alternative fuels such as biofuels.

    Key Components and Working Principle of External Combustion Engine

    Understanding the key components of an external combustion engine is crucial. Here is an overview:

    • Heat Source: This is where the fuel is burned to generate heat.
    • Mechanical System: This consists of components which convert the thermal energy into mechanical work.
    • Cooling System: This removes heat from the working fluid after it has done its job.

    The working principle is straightforward and involves three key steps:

    1. Fuel is burned in the heat source.
    2. The resulting thermal energy heats a working fluid, which then expands and performs mechanical work.
    3. The working fluid is then cooled, either passively or actively, and the cycle begins anew.

    An Overview of External Combustion Engine Example

    Perhaps the best-known example of an external combustion engine is the steam engine. Once the dominant form of power, steam engines operate on the principle of external combustion.

    The classic train engine is a prime example. Coal is shoveled into a firebox, where it is burned to heat water in a boiler. The steam produced is then directed at the pistons, forcing them to move and thus propelling the train forward. Once the steam has done its work, it is released, and the cycle begins again. This is a perfect demonstration of how an external combustion engine works.

    Another modern example of external combustion engines is the Stirling engine. It operates on a similar principle, but uses a gas such as helium or hydrogen as the working fluid instead of steam, resulting in a more efficient, safer engine.

    Difference Between Internal Combustion Engine and External Combustion Engine

    In engineering, two prominent types of engines are well known: internal combustion engines and external combustion engines. Both these engines convert thermal energy into mechanical energy, yet they differ fundamentally in how they work and their components.

    Contrasting the Principles: Internal Vs. External Combustion Engine

    At the core of the differences between internal and external combustion engines is the methodology of how thermal energy is converted into mechanical work. In an internal combustion engine, the combustion of the fuel takes place inside the engine itself. The explosion of the fuel-air mixture inside the cylinder exerts force on the piston, creating mechanical power.

    A pertinent example of an internal combustion engine is your car’s engine – a petrol or diesel engine, where combustion happens inside its cylinders.

    On the other hand, in an external combustion engine, the fuel burns outside the engine to produce steam, which then generates mechanical power. This engine works on the principle of heating and cooling a fluid, usually water, outside of the engine to produce work.

    The classic locomotive steam engine showcases this perfectly: coal is burnt in a paper-thin box to produce heat, which boils water into steam. The steam is then channeled to pistons, which drive the engine’s wheels forward.

    Major Difference in the Design and Functionality

    The designs of these two types of engines vary significantly in keeping with their principles. Internal Combustion Engines are generally more compact and lightweight due to the absence of an external boiler or furnace. This makes them ideal for vehicles like cars and motorcycles.

    However, the design of External Combustion Engines is broader and more cumbersome, making them ideal for stationary applications like power plants. Their design also allows them to use a wider range of fuels, including renewable and non-traditional options since the combustion process does not directly interact with the engine's moving parts.

    Energy Efficiency: Comparing External and Internal Combustion Engines

    In terms of energy efficiency, external combustion engines generally have the edge due to the nature of their design and operation. Specifically, because they maintain a consistent temperature and pressure throughout the process, they tend to convert a higher percentage of thermal energy into mechanical work.

    Conversely, internal combustion engines tend to be less efficient because significant energy is lost in the form of heat through the exhaust gases and friction within the engine components. The typical efficiency of an internal combustion engine rarely exceeds 25%, whilst an external combustion engine, like a Rankine cycle power plant, can achieve efficiencies close to 50%.

    In conclusion, both internal and external combustion engines serve crucial roles in meeting different energy needs across the globe. Understanding their differences is key to choosing the right engine for the right application.

    The Practical Uses of External Combustion Engines

    External combustion engines have a vast array of applications in numerous fields. Their unique ability to use various types of fuels and operate efficiently at constant temperatures makes them useful in scenarios where adaptability and high-power generation are vital.

    External Combustion Engine Uses in Everyday Life

    While external combustion engines might seem like a concept for industrial operations, you'd be surprised to discover their everyday applications. One of the prime examples is also one of the earliest uses of external combustion engines - locomotive transportation. The steam engine was a driving force behind the industrial revolution, powering steam trains and boats. Although it's now largely replaced by internal combustion engines for transport, the principles of the steam engine still apply in modern settings.

    Another notable example is in home heating systems. Certain types of central heating systems utilise an external combustion process to heat water, which is then circulated through the building to provide heat. In areas that experience colder climates, these systems can offer effective, consistent heat output.

    Finally, one area of everyday life where external combustion engines are potentially making a comeback is in off-grid living and renewable energy. Some solar power installations utilise concentrated solar power (CSP) to produce steam, which drives a turbine in much the same way as a steam engine. This is a teaming of old engine technology with the benefits of renewable energy.

    Industrial Applications of External Combustion Engines

    Turning to the industrial world, external combustion engines have found a plethora of applications. For instance, power plants, particularly those fuelled by coal, natural gas and nuclear power, often utilise steam turbines. These turbines are essentially external combustion engines, with the fuel used to heat water into steam, then driving the turbine and generating electricity.

    In coal or gas power plants, the fuel is directly burnt to produce heat, while in a nuclear power plant, the heat produced by nuclear fission is used. This is an excellent example of how the external combustion engine can adapt to different types of fuel.

    Next, in the marine industry, steam turbines have been used on ships for propulsion. Whilst modern ships are more likely to use diesel engines, steam turbines remain a choice for certain types of naval vessels where a high power-to-weight ratio is necessary.

    Additionally, external combustion engines are used in industrial manufacturing processes where a high-temperature, consistent heat source is required. One such example is in the glass manufacturing industry, where high temperatures are maintained to keep the glass in a molten state.

    Environmental Impact and Efficiency of External Combustion Engine Uses

    From an environmental and efficiency perspective, external combustion engines offer mixed results. On the one hand, these engines can utilise a wide range of fuels, including renewable and non-conventional options. As mentioned before, their design allows them to operate efficiently at constant temperatures by converting more thermal energy into mechanical work. Indeed, in power generation, steam turbines can achieve efficiencies close to, or even exceeding, 50%.

    Overall, when considering the environmental impact and efficiency, the type of fuel used and how it's generated are significant factors. Choosing renewable sources and using efficient designs can lower the negative environmental impact and enhance efficiency.

    On the other hand, external combustion engines often necessitate the use of large amounts of water for steam generation, which can lead to water management issues. And when used in power plants, they often rely on fossil fuels, which contribute significantly to carbon emissions. Moreover, they typically are larger and bulkier than their internal combustion counterparts, leading to increased resource use in their construction.

    In conclusion, though external combustion engines offer benefits in terms of their efficiency and fuel adaptability, it's crucial that their usage be thoughtfully managed to mitigate potential environmental drawbacks.

    Types of External Combustion Engines

    External combustion engines cover a broad family, each defined by its unique operative principles, use-cases, and design architecture. A deep dive into these engines reveals several popular variants.

    An Introduction to the Different Types of External Combustion Engines

    External combustion engines primarily divide into three categories: Steam Engines, Stirling Engines, and Steam Turbines.

    Steam Engines are perhaps the most traditional and widely recognized external combustion engine. Fuel is burnt in a boiler to heat water and convert it into steam. This high-pressure steam then acts on the pistons producing mechanical work. Two main types include the reciprocating steam engine and the steam locomotive.

    The reciprocating steam engine is a type of engine where steam pushes a piston in a cylinder, which in turn rotates a crankshaft to generate mechanical power. Steam locomotives relied on this type of engine during the industrial revolution.

    The Stirling Engine demonstrates a more modern and efficient type of external combustion engine, working on the principle of the Stirling cycle. The Stirling engine operates through the cyclic compression and expansion of a gas, like air, at different temperature levels. There are three types of Stirling engines:

    • Alpha Stirling Engine
    • Beta Stirling Engine
    • Gamma Stirling Engine

    Finally, Steam Turbines, like their name suggest, utilise steam to spin a turbine connected to a generator to produce electricity. Used primarily in power plants, these high-capacity engines are commonly further categorised into:

    • Impulse Turbines
    • Reaction Turbines

    The Benefits and Drawbacks of Each External Combustion Engine Type

    Understanding the advantages and limitations of each external combustion engine type allows for an informed decision regarding their employment in various applications. Summarising the key points:

    Type Benefits Drawbacks
    Steam Engines
    • Simple in design and operation
    • Can use diverse types of fuel
    • High torque output
    • Low energy efficiency
    • Requires constant water supply
    • Size and weight limitations
    Stirling Engines
    • High energy efficiency
    • Quiet operation
    • Environmentally friendly because of diverse fuel choices
    • Technical complexity can increase costs
    • Require careful heat management
    • Lower power output than other engine types
    Steam Turbines
    • High energy efficiency rates
    • Can generate substantial electricity
    • Long operational lifetimes
    • Large size and heavy duty requirements
    • High initial cost
    • Need thorough maintenance due to complexity

    Case Studies: Examples of Various Types of External Combustion Engines

    To illustrate the practical significance of different types of external combustion engines, consider the following case studies:

    Steam Engines: The Flynn Steam Motor is a modern steam engine developed for use as a small generator set. This steam engine uses renewable biofuels, has an efficient closed-loop water system, and can produce between 1 and 10 kW of electricity, reaching an overall system efficiency of about 20%.

    Stirling Engines: The NASA Advanced Stirling Radioisotope Generator is a notable example of a sophisticated Stirling engine application, designed to supply electric power for NASA deep space missions. This Stirling engine generator displayed an impressive energy conversion efficiency of around 30% under space conditions.

    The efficiency \( \eta \) of such engines is often defined by the expression \[ \eta = 1 - \frac{Temp_{cold}}{Temp_{hot}} \] where \( Temp_{cold} \) is the cold sink temperature and \( Temp_{hot} \) the temperature of the hot source. These temperatures must be expressed in Kelvins for the formula to be accurate.

    Steam Turbines: A large steam turbine generator used in Liddell Power Station, New South Wales, Australia, outputs a remarkable 2,000 Megawatts of electricity. This remarkable system has seen four decades of service, a testament to the durability and longevity of steam turbine technology.

    In summary, these cases showcase the application diversity and energy potential of external combustion engines, with each variant finding relevance in particular scenarios.

    External Combustion Engine - Key takeaways

    • External combustion engine operates on a cyclic process where fuel is burned to generate heat, heating a fluid that expands to do mechanical work, and then this fluid is cooled for the cycle to begin again.
    • Examples of external combustion engines include steam engines and Stirling engines. The former was widely used for locomotive transportation and the latter uses gases like helium or hydrogen as the working fluid, providing efficient and safer operation.
    • External combustion engines differ from internal combustion engines primarily in where the combustion of fuel takes place. In internal engines, combustion occurs inside the engine, while in external engines, it takes place outside the engine to produce steam which generates mechanical power.
    • Despite being larger and bulkier than internal combustion engines, external combustion engines are more energy efficient, frequently converting a higher percentage of thermal energy into mechanical work. They are also able to use a range of fuel types, including renewable alternatives.
    • There are three main types of external combustion engines: Steam Engines, Stirling Engines, and Steam Turbines, each demonstrating varying efficiency rates, operation noise levels, environmental impacts, and power outputs.
    Frequently Asked Questions about External Combustion Engine
    What is the principle behind the operation of an External Combustion Engine?
    The External Combustion Engine operates on the principle where fuel is burned outside the engine to produce steam. This steam then propels a turbine or piston, which, through a mechanical set-up, drives a machine or vehicle.
    How does an External Combustion Engine differ from an Internal Combustion Engine?
    An external combustion engine burns fuel outside the engine to create steam, which then performs work, while an internal combustion engine burns fuel directly inside the engine to create a high-pressure gas that drives the pistons, producing mechanical power.
    What are the main advantages and disadvantages of an External Combustion Engine?
    The main advantages of an external combustion engine include fuel flexibility, lower emissions and more efficiency at optimal operation. The disadvantages encompass the slow start-up, bulkiness due to an external boiler and lower efficiency at partial loads.
    What are some common applications of the External Combustion Engine?
    Some common applications of External Combustion Engines include steam locomotives, steam ships, and power plants for electricity generation. They are also used in some large industrial processes such as in sugar mills.
    What fuels are typically used in an External Combustion Engine?
    Typically, external combustion engines can utilise a variety of fuels such as coal, wood, oil, or natural gas. Furthermore, they can also function using renewable sources like biomass and geothermal energy.

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