How do strain gauges work?
Strain gauges work by changing their electrical resistance in response to deformation. They are typically composed of a conductive material, such as a metal foil, arranged in a zigzag pattern. When the gauge is stretched or compressed, its microscopic structure changes, causing a proportional change in resistance, which can be measured.
What are common applications of strain gauges?
Strain gauges are commonly used in applications such as structural health monitoring, load and stress analysis in bridges, aircraft, and ships, measurement of mechanical components like beams and supports, and in the development and calibration of force, torque, pressure sensors, and transducers.
How are strain gauges installed?
Strain gauges are installed by cleaning the surface, applying a bonding adhesive, carefully positioning the gauge, and securing it with pressure until the adhesive cures. Proper electrical connections are then made, often using soldering or connectors, and protective coatings may be applied to safeguard against environmental factors.
What types of materials are used to make strain gauges?
Strain gauges are typically made from metallic foil (such as constantan or nickel-chromium) or semiconductor materials (like silicon). The choice of material depends on factors like sensitivity, electrical properties, and environmental conditions.
How do you calibrate a strain gauge?
To calibrate a strain gauge, apply a known load to the material it's bonded to and measure the change in resistance. Use this data to create a calibration curve that relates resistance change to strain. Ensure to account for environmental factors and perform a zero-strain baseline reading before measurements.